OUR

Micromachining

THE DAWN OF
modern
precision machining
in a new dimension!

stands for energy-efficient and compact micromachining without compromise.

The ZORN microone is an extremely compact and small precision machining centre for milling, drilling and grinding miniature parts in coordinated motion, including a modular design.

Brochure

microone

with bar loader &
Automation cell

THE FOCUS IS ON
Sustainability
in production

With the ZORN microone, we have created an innovative and contemporary product that protects our environment, is produced sustainably and is also interesting from a business perspective.

Compared to a conventional CNC machine

  • 72%
lower power consumption
  • 80%
smaller
Floor space
  • 74%

less
CO2 emission

AWARD-WINNING
Micro machining centre

Our company was honoured twice in October 2023 in the space of just a few days.

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Climate Protection Prize of the District of Constance: ZORN microone won in the energy efficiency category.

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Environmental Technology Award of the State of Baden-Württemberg in the Energy Efficiency category: ZORN microone took 3rd place. Place out of a total of 123 applications submitted.

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Tool holders,
Tool magazine &
Workholding device

FURTHER
Processing methods

As a classic micro machining centre, the ZORN microone also plans to integrate other machining methods in its further development. The high-performance spindle currently in use can then be replaced by a laser optics or dosing unit, for example, so that laser welding, labelling, gluing or other dosing and testing tasks may also be possible areas of application.

Tool magazine

Customised tool magazine

The extended tool magazine can store up to 40 tools in a space-saving manner. Tools are exchanged via a drawer system and are also accessible during operation. The standard magazine holds six tools. The type of tool holder can be freely selected, depending on various factors.
Tool change system for large tool magazine
Tool change system for large tool magazine
Standard tool magazine, ISO10 with 6 positions
Standard tool magazine, ISO10 with 6 positions
Tool magazine with up to 40 tools
Tool magazine with up to 40 tools

Spindles &
Tool clamping

Short distances

With all tool holder variants, the tools are always moved along the main axis and changed as close as possible to the workbench. The short distances and length measurement directly at the workbench are a great advantage here.

Automation

A ONE-STOP SOLUTION

During the development of the ZORN microone, care was taken to prepare everything for future automation. We can draw on our wealth of experience of almost 40 years in special machine construction, especially when it comes to handling small components.

  • No coordination & scheduling problems
  • No external providers
  • Customised solutions are our strength
  • We automate & equip your new machining centre according to your wishes
  • Turnkey projects or just small requests - we are open to everything

APPLICATIONS OF LASER PROCESSING

Applications such as laser cutting, laser welding or other alternative uses, e.g. as a 3D dosing system or similar, are possible with all the degrees of freedom of a modern processing centre.

Parts feeding, storage and/or visual component measurement can be integrated according to your requirements.

Control technology

The drive-based CNC from Siemens/Fanuc belongs to the premium class and supports the microone machine concept through maximum performance.

  • Use of technologies
    for multitasking concepts
  • 5-axis simultaneous machining
    with optimised kinematics
  • A variety of different
    parts machining
  • Flexibility & Openness

Siemens

Fanuc

flyer

Modular
Flexible
Compact

Automation

As a rule, the automation module is used as a feeding and removal device. Several variants of feeding technology are available for this purpose. Alternatively, or in addition to this use, other manufacturing processes can be integrated in order to link other modules instead of other microones.

Modularity
"IN MINIATURE"

“Plug and Play” not only the technology, but also for transport, the microone fits through any standard door without dismantling. The modularity of the actual processing unit makes it possible to design an ergonomic seated workstation. The supply unit is installed to the side or moved to the rear to obtain sufficient legroom .

Supply unit

The power supply module houses the power supply with control unit and all other auxiliary units.

Processing unit

The processing module can be positioned as required (max. cable length must be considered). It can also be integrated into assembly systems while the supply module remains outside.

Supply unit

The power supply module houses the power supply with control unit and all other auxiliary units.

Two side-mounted control cabinets contain both the electrical supply and the water-cooling unit for the axes and spindle. The minimum quantity lubrication system and the pneumatic system are installed in the centre section. All supply lines are installed bundled between the processing level and the supply unit.

An optional air bearing between the two modules for protecting the working plane from external vibrations is possible. Two drawers are provided in this space for both the keyboard and for tools, for example.

Processing unit

The processing module can be positioned as required (max. cable length must be considered). It can also be integrated into assembly systems while the supply module remains external.

Maximum 0.9 m² footprint
fits on a Euro pallet

Maximum
Benefit
for the characteristic value
Application / m²

SAVE VALUABLE
floor space

  • approx. 1.8 m²
    Footprint
  • approx. 6.5 m²
    Footprint

SPACE-WAVING WONDER
Automation cell

The ZORN microone can be flexibly adapted to a wide range of requirements thanks to its compact design and separable modules.

Modular production cell

The modular production cell is customised to the size and design of the microone down to the last detail. The robot has maximum flexibility thanks to the ceiling mounting and can therefore reach out of the cell on all sides and operate up to three microones!

Customisable
IN THE DESIGN

For different tasks, depending on the type and scope, we offer different versions of automation cells. These range from simple loading to complex further processing or interlinking( s). The options for parts feeding are also particularly diverse, whether as raw material or already prefabricated.

Component feed
FOR ALL AUTOMATION VARIANTS

  • Conventional
    Bulk material feeders
  • Bar loader for
    Short bars
  • Optical systems
  • Pallets
  • Magazine lifts

Chip conveyor
CHIP REMOVAL

The chip conveyor consists of a conveyor belt (blue in the picture) that covers the entire floor area. Deflector plates allow the chips to fall towards the floor. The chips fall into a screw conveyor attached to the side at the left-hand end of the chip conveyor. This transports the chips to the rear outside the machine. At the end of this auger is a chute through which the chips fall into a container provided.

Safety & Ergonomics

PRECISION THROUGH
Stability

The smaller the workpiece, the higher the demand for precision. The solid granite foundation absorbs all movements of the ZORN microone.

  • Higher inherent rigidity
  • More thermal stability
  • More mechanical stability
  • Maximum repeat accuracy
  • Precisely ground

a reliable
Foundation

Filters &
Climate

The modular filter system guarantees the highest possible Safety and good ambient conditions.

Ergonomics
THAT INSPIRE

Ideal access and visibility to the workpiece allow efficient and effective machine operation. The workbench height, which allows even the smallest components to be easily seen and gripped, also contributes to this.

The generous access from two sides emphasises user-friendliness and therefore optimum visibility and accessibility.

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